Modeling of the Process of Three-Dimensional Metal Casting

Volodymyr Doroshenko, Olena Mul, Olena Kravchenko

Abstract


This paper describes designs of metal castings, produced with the help of 3D technologies. Methods for materials 3D processing are related to the additive method of manufacturing, which is associated with the third industrial revolution, characterized by the resource saving ecological production. The examples of frame cellular castings are shown, which inherit structures of nature with the optimal combination of materials consumption, strength and attractive appearance. The described 3D technologies expand the existing range of metal products. Use of 3D printers reduces the technogenic impact on the environment, saving up to 90 % of the starting material, in contrast to the current "subtractive production". Among the new foundry processes, at the Physico-Technological Institute of Metals and Alloys (Kyiv, Ukraine) there have been patented 3D technologies of sand products molding by means of the deformation of loose materials as well as obtaining sand shell molds for one-time patterns.


Keywords:

3D printer; 3D technology; additive manufacturing; castings engineering; cellular castings; computer simulation.

Full Text:

PDF

References


I. O. Shinskiy, V. S. Doroshenko, “3D Technologies in Lost Foam Casting,” (in Russian): Kyiv, Metal and Casting of Ukraine, 2009, no. 4–5, pp. 30–33.

V. S. Doroshenko, “Methods of Obtaining Frame and Cellular Cast Materials and Details by Gasified Patterns,” (in Russian): Moscow, Liteinoye Proizvodstvo, 2008, no. 9, pp. 28–32.

J. Rifkin, “The Third Industrial Revolution: How Lateral Power Is Transforming Energy, the Economy, and the World,” (in Russian). Moscow, Alpina Non-Fiction, 2014, 410 p.

B. M. Danylyshyn, The Third Industrial Revolution and Ukraine (in Russian): Kyiv, Novoye Vremya, 2014: [Online]. Available: http://nv.ua/opinion/danylyshyn/Est-li-budushchee-u-otechestvennoy-metallurgii-17573.html

Z. Fan, F. Liou, “Numerical Modeling of the Additive Manufacturing (AM) Processes of Titanium Alloy,” Rijeka, InTech, Titanium Alloys – Towards Achieving Enhanced Properties for Diversified Applications, 2012, pp. 3–28. http://dx.doi.org/10.5772/34848

V. S. Doroshenko, “Mathematical Design of Frame-Cellular Castings,” (in Russian): Moscow, Liteinoye Proizvodstvo, 2013, no. 2, pp. 9–12.

A. R. Oganov, A. O. Lyakhov, M. Valle, “How Evolutionary Crystal Structure Prediction Works – and Why,” Acc. Chem. Res., 2011, no. 44, pp. 227–237. http://dx.doi.org/10.1021/ar1001318

A. V. Doroshenko, V. S. Doroshenko, “The Method of Information Dissemination Using the Augmented Reality Technologies,” (in Russian): Kyiv, Patent of Ukraine N. 83902, IPC G06F 3/00, 2013, no. 19.

V. S. Doroshenko, “Three Dimensional Molding from Loose Materials,” (in Russian): Moscow, Liteinoye Proizvodstvo, 2013, no. 4, pp. 8–11.

O. I. Shinskiy, V. S. Doroshenko, “The Method of Manufacturing Products from the Loose Filler,” (in Russian): Kyiv, Patent of Ukraine N. 77595, IPC В22С 9/02, 2013, no. 4.

V. S. Doroshenko, V. O. Shinskiy, The Method of Molding (in Russian): Patent Application of Ukraine no. u201410279, IPC В22С 9/02, 2014.




DOI: 10.7250/bfpcs.2015.002

Cited-By

Refbacks

  • There are currently no refbacks.


Copyright (c) 2016 Boundary Field Problems and Computer Simulation